Granulator Machine

Granulator Machine is the best technology optimally designed and manufactured by FTS Lifecare to meet the growing needs of GMP-compliant processing of any kinds of pharmaceutical granules in a safe closed chamber
This Granulator machine is a one smart unit for all operations and comprises of different sections including sifting, wet high shear mixing and granulating, co-milling, drying and blending of small batches of up to 10 kg batch size.
This machine is suitable for mixing different powder material and granulate wet granules in one
procedure. The principle of action is based on:
Feed the powder material into the bin container of granulator.
Dry mix by the rotor stirring oar
Add binder make wet material
Break the wet material to wet granules by cutter. This unit has mixing bowl, mixing blades (Anchor), granulator (chopper), pneumatic discharge, Anchor & chopper motor, gear box, operating panel and the control panel.
Co-mill is a self-contained fixed containment compatible unit useful for high speed granulating, and chopping, etc., of a wide range of wet and dry materials without special attachments.
Drying of granules in column dryer in its chamber
Blending in the small scale blender unit in its chamber Bin blenders or container tumblers are used mainly for blending of dry powders for tablet production and capsule, which facilitates better flow for tablets and capsules.

The main technical characteristics.

No. Item Unit Model / Specification
1 Volume of Containers Liter 25 L and 15 L
2 Capacity Kg/batch 10 kg and 5 kg
3 Mixing Speed r.p.m 5 – 155
4 Mixing Power kW 22
5 Cutting Speed r.p.m 2880
6 Cutting Power kW 7.5
7 Pressure of Compressed Air MPa 0.4 – 0.6
8 Consumption of Compressed Air m³/min 0.6
9 Mesh Mesh 20 – 80
10 PLC SIEMENS S7-1200
11 Power Rating 3 Phase, 380V, 50 Hz
12 Machine Noise Level dB Less than 70
13 Gross Size of Machine mm 5460 × 900 × 2400
14 Net Weight Kgs 6016

Common operating panel is made of SS 304 & mounted on Machine

Following functions are controlled through HMI.
Bag Seal/Unseal
Seal Product Container
Inlet Air Temperature-Set & Actual
Product Bed Temperature-Set & Actuals.
Exhaust Air Temperature-Set & Actual.
Auto Bag Shaking On/Off
Inlet Air Damper On/Off
Exhaust Air Damper On/Off
Blower On/Off
Heater On/Off
Coating Pump On/Off
Different Safety Alarms & Interlock.