Our Partnership with GABRI Labs

Creating a Controlled, High-Performance Environment for Pharmaceutical Excellence

Client Overview

GABRI Labs is a leading manufacturer of nasal spray products with a robust global presence, known for delivering innovative, high-quality pharmaceutical solutions.

With a focus on cutting-edge drug delivery systems, the company adheres to stringent international regulatory standards to ensure product safety, efficacy, and reliability.

GABRI Labs required a partner to establish ISO-class cleanrooms and fully integrated production infrastructure to support formulation, filling, and packaging of nasal sprays in a controlled, contamination-free environment.
They chose us.

The Challenge

This project demanded precision engineering, compliance adherence, and seamless integration with critical pharmaceutical manufacturing processes. Key challenges included:

• Constructing ISO 7 and ISO 8 cleanrooms that maintain strict environmental parameters for sterility and contamination control
• Integrating a water generation system capable of delivering pharmaceutical-grade water essential for formulation processes
• Installing and integrating automated packaging systems (cartonators) without disrupting critical workflows
• Ensuring regulatory compliance with international pharmaceutical manufacturing standards
• Delivering a turnkey solution while maintaining operational efficiency and process integrity

The mission was clear: create a facility that enables high-quality nasal spray production with global compliance standards.

Our Approach: Engineering Sterile Manufacturing Excellence

We deployed a multidisciplinary team of cleanroom designers, HVAC engineers, process specialists, and validation experts. Our approach combined precision design, advanced construction techniques, and integration of automated systems.

Cleanroom Design and Construction: ISO 7 & ISO 8 Standards

We began by studying GABRI Labs’ operational requirements and regulatory expectations. The conceptual and detailed designs focused on:

• Defining controlled zones with ISO 7 and ISO 8 classification for formulation, filling, and packaging processes
• Designing partitions and doors to prevent cross-contamination and maintain cleanroom integrity
• Planning material and personnel flow for optimized efficiency and compliance
• Ensuring scalability and adaptability for future production expansions

The result was a cleanroom environment engineered for precision, sterility, and regulatory adherence.

Water Generation System: Ensuring Pharmaceutical-Grade Quality

A critical requirement for nasal spray production is the availability of high-purity water. We delivered:

• Pharmaceutical-grade water generation and purification systems
• Integration with formulation and process areas to maintain continuous supply and operational efficiency

This system ensured that all production processes met strict quality and safety standards.

Integration of Packaging Automation: Cartonators

To streamline production and enhance efficiency, we:

• Implemented automated cartonator systems for packaging nasal spray products
• Coordinated integration with cleanroom workflow to ensure seamless operations
• Verified compliance with good manufacturing practices (GMP)

This allowed GABRI Labs to achieve high throughput without compromising quality.

The Result: A World-Class Nasal Spray Manufacturing Facility

The completed facility now offers:

• ISO 7 and ISO 8 cleanrooms supporting sterile formulation and packaging
• Pharmaceutical-grade water systems integrated into production processes
• Automated packaging systems ensuring efficiency, accuracy, and compliance
• Optimized workflows and cleanroom infrastructure enabling operational excellence

Key Achievements

• Delivered a turnkey cleanroom solutionfor nasal spray manufacturing
• Installed ISO-class partitions, HVAC, and cleanroom infrastructurewith seamless integration
• Established a pharmaceutical-grade water generation system
• Integrated automated cartonatorsfor high-efficiency packaging
• Achieved full compliance with international pharmaceutical manufacturing standards

What This Project Says About Us

This project highlights our ability to:

• Deliver high-precision cleanroom facilities for pharmaceutical production
• Integrate complex systems such as HVAC, water generation, and automationinto operational workflows
• Ensure regulatory compliance and process efficiency in critical manufacturing environments
• Support clients in achieving global-quality pharmaceutical production

Conclusion

GABRI Labs’ new facility in Dubai is now fully equipped for high-quality nasal spray production, combining sterile cleanrooms, automated packaging, and pharmaceutical-grade water systems.

This project demonstrates that when technical expertise, advanced engineering, and precise execution align, the result is not merely a facility, it is a world-class production environment that sets new standards in pharmaceutical manufacturing.

We don’t just build cleanrooms.
We engineer environments where pharmaceutical excellence thrives.