Our Partnership with Wocotech

Building ISO-Certified Environments for Advanced Injection Moulding & Automation

Client Overview

Wocotech is one of the UAE’s leading manufacturers specializing in Silicon Rubber Injection Moulding, supplying high-precision, high-performance components across diverse industries. With a strong foothold in automation solutions, the company is known for combining advanced manufacturing technology with innovation-driven engineering.

To support their growing production demands and ensure consistency in highly sensitive silicone moulding processes, Wocotech required an ISO-certified cleanroom infrastructure capable of delivering exceptional environmental control, operational efficiency, and regulatory compliance.

They chose us.

The Challenge

Building a cleanroom for silicone injection moulding is far from standard. The process involves sensitive materials, precision engineering, and environments that must remain contamination-free, temperature-stable, and operationally synchronized with automated systems.

Key challenges included:

• Creating ISO 7 & ISO 8 cleanrooms optimized for silicone moulding workflows
• Integrating advanced HVAC capable of handling silicone curing and thermal loads
• Ensuring seamless compatibility with automation systems and moulding equipment
• Maintaining strict particulate control in a high-activity production zone
• Delivering a fast-track installation with complete engineering, commissioning, and validation
• Designing a facility future-ready for automation expansion

The mission was clear: engineer a controlled manufacturing environment that strengthens precision, improves efficiency, and elevates Wocotech’s production capabilities.

Our Approach: Designing for Precision, Built for Performance

To bring Wocotech’s vision to life, we assembled a specialized team of cleanroom engineers, HVAC experts, automation-integration specialists, and project managers. Our approach followed a structured, high-precision workflow.

Conceptual & Detailed Engineering for High-Performance Manufacturing

We began with a deep understanding of Wocotech’s moulding processes, equipment layout, production cycles, and automation systems. The engineering stages included:

• Conceptual design focused on smooth operator flow and minimal contamination risks
• Basic engineering covering mechanical, electrical, HVAC, and architectural requirements
• Detailed engineering optimized for silicone rubber moulding precision, heat profiles, and material handling

Precision Construction & Advanced System Integration

After finalizing designs, we executed full cleanroom construction and system integration across key workstreams:

Cleanroom Partitions & Architecture

High-grade ISO 7 & ISO 8 partitions engineered for durability, cleanliness, and seamless integration with equipment.

HVAC System

A performance-driven HVAC solution ensuring:

• Stable temperature and humidity
• Controlled airflow
• Clean, filtered air supply
• Reduced particulate levels
• Compatibility with silicone curing environments

Flooring & Finishes

High-performance flooring suitable for heavy equipment, cleanroom standards, and long-term durability.

BMS Integration

A Building Management System designed to monitor and control:

• Airflow
• Pressure differentials
• Temperature & humidity
• Energy performance
• Equipment alerts

This ensured real-time visibility and precision control across the facility.

Installation, Equipment Integration & Commissioning

We supplied and integrated specialized cleanroom equipment, followed by:

• Complete installation
• System commissioning
• Testing of all mechanical, electrical, and HVAC components
• Ensuring full synchronization with automation solutions

Every step was executed to maintain operational continuity and compliance.

Quality Assurance, Validation & Regulatory Compliance

Our validation team performed complete testing, ensuring the facility met all ISO cleanroom standards. This included:

• Airflow tests
• HEPA integrity testing
• Environmental monitoring
• Pressure balancing
• Full cleanroom performance qualification

Wocotech received a fully validated, production-ready cleanroom built for high-precision silicone moulding.

The Result: A Future-Ready, High-Efficiency Manufacturing Environment

Wocotech’s upgraded cleanroom facility now delivers:

• ISO 7 & ISO 8 certified environments built for precision manufacturing
• Enhanced accuracy and reliability in silicone injection moulding
• Seamless integration of automation with controlled environments
• Improved energy efficiency through BMS-driven oversight
• A contamination-free workspace aligned with international standards

Key Achievements

• Engineered and delivered a complete cleanroom turnkey solution
• Integrated HVAC & BMS systems optimized for silicone moulding
• Ensured flawless compatibility with automation processes
• Delivered full installation, commissioning & validation
• Enhanced Wocotech’s manufacturing efficiency and product quality

What This Project Says About Us

This project showcases our expertise in:

• Building cleanrooms tailored to unique manufacturing processes
• Integrating automation-driven environments
• Delivering precision-engineered, compliant, and efficient turnkey solutions
• Supporting advanced industrial operations with controlled environments

Conclusion

Wocotech’s new cleanroom facility stands as a benchmark in the UAE’s manufacturing landscape, engineered for precision, built for performance, and ready for future automation advancements.

We don’t just build cleanrooms.
We engineer environments where precision manufacturing thrives.