Our Partnership with Gulf Inject, UAE

Building a Fully Integrated Cleanroom Environment Inside a Running Pharmaceutical Plant

Client Overview

Gulf Inject is a leading pharmaceutical manufacturing company known for producing sterile injectable products for regional and global markets. To enhance its production capabilities, the company aimed to construct and integrate a modern cleanroom facility within an already operational plant—a project that required precision, speed, and strict regulatory alignment.

With a delivery target of just 4 months, Gulf Inject needed a partner capable of executing cleanroom construction, equipment installation, and facility modification without interrupting ongoing production.

They chose us.

The Challenge

This project required more than routine cleanroom construction. It demanded flawless execution inside a running pharmaceutical plant. The major challenges included:

• Working in an operational environment without halting production
• Minimizing downtime while executing major architectural and MEP modifications
• Integrating new cleanroom systems with existing plant utilities and workflows
• Ensuring full compliance with pharmaceutical regulatory standards
• Delivering the entire project within a strict 4-month timeline

The mission was clear: build a high-performance cleanroom facility that meets regulatory, operational, and timeline expectations, without compromising plant productivity.

Our Approach: Turning Constraints Into a Controlled Execution Plan

We assembled a multidisciplinary team of cleanroom engineers, MEP specialists, validation experts, and project managers. The strategy focused on phased work execution, constant coordination with plant operations, and regulatory-aligned engineering.

Designing & Installing Cleanroom Partitions

We designed and installed cleanroom partitions to create controlled, segregated spaces for Gulf Inject’s sterile manufacturing processes.
The partition system was engineered to:

• Provide airtight separation
• Support pressure differentials
• Maintain particle-free environments
• Integrate seamlessly with existing structures

These partitions formed the foundation of the upgraded cleanroom suite.

Supplying & Installing Specialized Cleanroom Equipment

To equip the cleanroom with pharmaceutical-grade sterility controls, we installed:

• Laminar flow units
• HEPA filtration systems
• Air showers
• Pass-through chambers
• Temperature and humidity control systems

Each piece of equipment was selected to ensure compliance with cleanroom classifications and support sterile manufacturing workflows.

Modifying Existing Facilities Within a Running Plant

The project required significant upgrades to accommodate the new cleanroom, including:

• HVAC modifications for cleanroom compatibility and pressure cascade control
• Electrical installations to support new equipment and lighting systems
• Plumbing adjustments for clean utilities and process requirements

All modifications were executed with careful planning to avoid disrupting ongoing production activities.

The Result: A Fully Integrated, Regulation-Ready Cleanroom Facility

The completed facility now offers:

• A validated cleanroom environment equipped with advanced sterility systems
• Seamless integration with the plant’s existing utilities and workflows
• Upgraded HVAC, electrical, and plumbing systems designed for pharmaceutical operations
• A fully functional setup delivered within the committed 4-month timeframe
  

Key Achievements

• Delivered a complete cleanroom facility inside a running plant
  
• Achieved full compliance with pharmaceutical regulatory standards
• Integrated cleanroom partitions, equipment, and MEP modifications flawlessly
• Completed the entire project within 4 months, as committed
• Ensured plant operations continued with minimal disruption.

What This Project Says About Us

This project highlights our ability to:

• Execute complex cleanroom builds in operational environments
• Minimize downtime while handling major structural and MEP modifications
• Deliver pharmaceutical-grade facilities that meet strict regulatory expectations
• Manage high-pressure timelines without compromising quality

Conclusion

The Gulf Inject cleanroom project demonstrates how precise planning, expert engineering, and seamless coordination can transform a running pharmaceutical plant without interrupting its productivity.

From partitions to equipment to facility modifications, every element was engineered to uphold sterility, safety, and operational efficiency.

We don’t just build cleanrooms.
We build solutions that keep pharmaceutical production moving forward.