Our Partnership with Julphar

Designing, Installing, and Validating High-Performance Cleanroom Facilities

Client Overview

Julphar operates multiple manufacturing plants that require controlled, sterile environments to support critical pharmaceutical production processes. To maintain compliance with regulatory standards and optimize operational efficiency, Julphar sought a comprehensive solution for cleanroom infrastructure, including partitions, doors, HVAC systems, and regulatory documentation.

The project demanded a partner capable of delivering cleanroom engineering, precise installation, and rigorous validation across multiple operational sites.
They chose us.

The Challenge

Executing a large-scale cleanroom project within active plants required meticulous planning and coordination. Key challenges included:

• Installing cleanroom partitions, doors, and door interlocks without disrupting ongoing production operations
• Implementing HVAC systems that maintain temperature, humidity, and air quality within tightly controlled parameters
• Preparing and submitting critical compliance documentation, including Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ)
• Ensuring seamless integration of new cleanroom components with existing facility infrastructure and workflows

The mission was clear: enhance Julphar’s cleanroom facilities while maintaining full operational continuity and compliance.

Our Approach: Turning Vision Into Reality

We deployed a multidisciplinary team of cleanroom engineers, HVAC specialists, and validation experts. Our approach combined detailed design, precision installation, and regulatory-focused documentation.

Cleanroom Partitions and Doors: Engineering Controlled Spaces

We designed and installed:

• High-performance cleanroom partitions creating segregated zones for critical processes
• Sterile, durable doors and interlock systems to maintain controlled access and prevent cross-contamination
• Barrier systems to ensure environmental integrity and operational safety

These installations formed the foundation of reliable, compliant cleanroom operations across Julphar’s multiple plants.

HVAC Systems: Optimizing Environmental Control

To support cleanroom performance, we implemented HVAC systems capable of:

• Maintaining precise temperature and humidity levels
• Delivering HEPA-filtered airflow for contamination control
• Integrating with existing plant utilities to ensure seamless operation
• Supporting operational efficiency and regulatory compliance across all cleanroom zones

Validation and Compliance Documentation

A critical aspect of the project was ensuring regulatory compliance. We prepared and submitted:

• Design Qualification (DQ)– Verifying design meets intended use and regulatory requirements
• Installation Qualification (IQ)– Confirming correct installation of equipment and systems
• Operational Qualification (OQ)– Testing systems under operational conditions
• Performance Qualification (PQ)– Validating that systems perform consistently to required standards

This comprehensive documentation ensures audit readiness and long-term operational reliability.

Seamless Collaboration and Execution

Working within running plants required precise scheduling and coordination. Our team successfully:

• Minimized downtime and operational disruption during installation
• Coordinated with Julphar personnel to ensure safety and efficiency
• Delivered fully functional cleanroom systems integrated with existing infrastructure

The Result: Upgraded, Compliant Cleanroom Facilities

The project now offers:

• Fully installed and operational cleanroom partitions, doors, and interlocks across multiple plants
• High-performance HVAC systems maintaining stringent environmental control
• Complete validation and regulatory documentation (DQ, IQ, OQ, PQ) ensuring compliance
• Seamless integration with ongoing production operations

Key Achievements

• Successfully executed complex cleanroom installations within active manufacturing plants
• Installed partitions, doors, and HVAC systems with precision and minimal operational disruption
• Delivered comprehensive regulatory documentation supporting compliance and audit readiness
• Enhanced operational efficiency and environmental control across multiple production facilities

What This Project Says About Us

This project highlights our ability to:

• Execute large-scale cleanroom projects in operational environments
• Integrate high-precision systems with existing plant infrastructure
• Deliver full regulatory compliance documentation and validation services
• Support clients in maintaining sterile, efficient, and reliable pharmaceutical manufacturing operations

Conclusion

By upgrading cleanroom infrastructure across Julphar’s plants, the client now operates with improved environmental control, compliance, and operational efficiency. Every partition, door, HVAC system, and validation document was executed with precision and regulatory focus.

This project proves that when technical expertise meets careful planning and execution, the result is more than upgraded infrastructure.
It is a resilient, compliant, and high-performance cleanroom environment.

We don’t just install cleanrooms.
We engineer controlled environments where operational excellence thrives.