MICROSYNERGY, JEBEL ALI, DUBAI

Our Partnership with Microsynergy, Jebel Ali, Dubai

A Landmark Cleanroom Transformation for a Leading Pharmaceutical Facility

Client Overview

Microsynergy stands at the forefront of pharmaceutical manufacturing, specializing in oral solid dosage production. Their commitment to quality, precision, and regulatory compliance drives their pursuit of world-class facilities capable of producing safe and effective medications.

At their Jebel Ali site, the team set out to establish a next-generation oral solid dosage production facility that meets stringent cleanliness and operational standards. To achieve this, they needed a partner with the same focus, technical expertise, and dedication. They chose us.

The Challenge

This project presented more than a construction task to you. It was a mission requiring precision, speed, and flawless execution. Major challenges included:

• Installing approximately 10,000 sqm of cleanroom partitions and integrating cleanroom equipment
• Completing the project within a tight 6-month timeframe without compromising quality
• Ensuring compliance with regulatory standards for pharmaceutical manufacturing
• Preparing the facility for a comprehensive Ministry of Health (MOH) audit
• Creating a contamination-free environment for multiple stages of oral solid dosage production: formulation, blending, compression, coating, and packaging

Every detail mattered. Even minor delays or errors could affect timelines, compliance, and operational efficiency.

Our Approach: Turning Vision Into a Fully Compliant Facility

We deployed a multidisciplinary team of cleanroom designers, engineers, and project managers. Our approach combined advanced planning, rapid execution, and rigorous quality control.

1. Designing a Future-Ready Cleanroom Ecosystem

We started by analyzing the entire production flow to create a modular, contamination-resistant layout that included:

• Controlled zones for formulation, blending, compression, coating, and packaging
• High-performance cleanroom partitions engineered for airtightness and ease of maintenance
• Integration of critical cleanroom equipment aligned with production process

2. Precision Installation Under Tight Timelines

Despite the 6-month deadline, our team executed:

• Rapid installation of 10,000 sqm of cleanroom partitions
• Seamless integration of all cleanroom equipment
• Coordination with multiple teams to ensure zero disruption and on-time delivery
  

3. Compliance and Audit Readiness

The facility was designed to meet strict regulatory and safety standards. Our rigorous quality checks and documentation ensured that the MOH audit was successfully passed, validating the facility’s compliance with international and local pharmaceutical regulations.

The Result: A Benchmark Facility for Oral Solid Dosage Production

The completed facility now provides:

• Fully operational, contamination-controlled environments across all production stages
• Rapid, precise installation of extensive cleanroom partitions and equipment
• Compliance with regulatory standards verified by a successful MOH audit
• A modular and scalable infrastructure ready for future expansion and increased production

Key Achievements

• Installed 10,000 sqm of high-performance cleanroom partitions
• Integrated cleanroom equipment to optimize production workflow
• Completed the project within a challenging 6-month timeframe
• Achieved full compliance with Ministry of Health standards
• Delivered a modular, scalable production environment for oral solid dosage

What This Project Says About Us

This project demonstrates our ability to

• Deliver high-precision cleanroom facilities under tight timelines
• Maintain regulatory compliance and quality assurance at every step
• Engineer operationally efficient, scalable, and safe pharmaceutical environments
• Execute large-scale projects without compromising on performance or safety

Conclusion

The Microsynergy project wasn’t simply a race against time but was a test of engineering discipline, contamination control mastery, and absolute commitment to pharmaceutical integrity. In just six months, we transformed an empty footprint into a controlled ecosystem where every partition, every seal, and every transition zone works together to protect the purity of oral solid dosage manufacturing.

This facility now operates with the confidence that comes from precision-built environments, the kind that not only pass audits but also set new expectations for what a compliant, future-ready OSD facility should look like. The MOH approval was validation of the quality engineered into every square meter.

We don’t build cleanrooms for today.
We build environments that stand unshaken by time, audits, or operational pressure.
We build the unseen infrastructure that makes safe, scalable, and uncompromised pharmaceutical production possible.